HAVER & BOECKER leverages its expertise in the full packing process to provide customers with unique diagnostics tools to optimise packing plants with its latest solution.
These diagnostics tool are the QUAT2RO® System Intelligence, the Plant Optimization Plan (POP) and the Bag Optimization Plan (BOP).
Comprising the diagnostics section of HAVER & BOECKER’s PROcheck lifecycle approach, these systems help operations increase plant performance, optimise machine conditions, set up and use resources, raise health and safety standards and improve energy efficiency.
“We designed the PROcheck approach to maximise productivity and results over the entire lifecycle of a packing plant. As the first part of the circle, our diagnostics tools often lay the foundation for future efficiency improvements. People come to us with their packing issues; and we provide answers to those challenges,” said Andreas Hansow, service support for HAVER & BOECKER.
“We then offer options to optimise the entire plant and achieve each operations’ Perfect Flow.”
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QUAT2RO® Monitoring tracks packing line performance in real time to document performance, observe process efficiency and note data in a digital logbook. The results are then used to check production and identify solutions to productivity challenges and inefficiencies.
A Plant Optimization Plan is another diagnostics tool that provides a detailed report to customers with a current operation overview, areas of improvement and updated recommendations for their packing process classified by level of urgency.
To start, a system specialist inspects the plant in an on-site audit. The full plant audit considers all areas from product storage and handling to packing, bag transport, palletising and loading lines, as well as surrounding machines and environmental factors in the plant, resulting in a thorough, in-depth report with detailed findings.
Each recommendation in the report is coded with a red, yellow or green tagging system to show the severity of the issues being faced. The system specialist explains the results of the POP before providing customers with the final report in a digital file. With input from plant and maintenance managers, the HAVER & BOECKER team completes the suggested improvements to the packing line.