Belt cleaners, Latest News

Smart cleaners: Revolutionising conveyor maintenance

Unlock the next era of conveyor belt maintenance with Flexco Elevate Smart Cleaners offering real-time monitoring, predictive insights, and proactive alerts.

Unlock the next era of conveyor belt maintenance with Flexco Elevate Smart Cleaners offering real-time monitoring, predictive insights, and proactive alerts.

Flexco has been a leading provider of technologically advanced efficiency and safety solutions for conveyor belt systems for over a century. With a reputation for innovation since 1907, Flexco has continuously anticipated industry trends and addressed the needs of its customers.

A prime example of Flexco’s commitment to innovation is the Flexco Elevate® Smart Belt Cleaners, a recent addition to their product portfolio that embodies their deep industry knowledge and customer-first ethos.

The Flexco Elevate system represents a groundbreaking advancement in belt cleaner maintenance. It is meticulously engineered to streamline and optimise belt maintenance through the utilisation of a predictive, data-driven engine. By harnessing real-time data and insights derived from machine learning algorithms, this IoT-powered solution proactively identifies and addresses belt cleaner issues, ensuring minimal downtime and disruptions to operations.

At its core, Flexco Elevate is a remote monitoring solution for belt cleaners and belt health, leveraging real-time data and machine learning insights to detect potential belt cleaner issues before they impact operations.

The system comprises the i3 Device, i3 Mobile App, and i3 Dashboard, which seamlessly integrate with Flexco belt cleaners. Once the i3 device is installed in conjunction with any Flexco belt cleaner, insights are immediately transferred to the Elevate dashboard. That information, combined with maintenance information that is logged by your team on the mobile app, provides predictive data-driven insights directly to your dashboard so you can remotely monitor belt cleaner productivity and be notified when your belt cleaners need attention.

Much like a check engine light in a car, Flexco Elevate promptly alerts operators when belt cleaners require attention, enabling Early Detection and Early Resolution of conveyor system-related events. This means when abnormal events occur on your conveyor system, such as irregular vibrational activities or a disengaged cleaner, the unit will send an immediate alert to the operator on-site who is responsible for delegating the upkeep of conveyors.

The intuitive dashboard also eliminates guesswork by providing vital information such as belt and cleaner run times, urethane blade wear, spring tensioner reminders, digital maintenance logs, and tamper detections. This allows businesses to be proactive and, more importantly, reactive when it comes to conveyor-related issues. Rather than finding out about issues only at planned inspections, problems can be addressed as they arise.

Flexco Elevate Smart Belt Cleaners have been demonstrating their ability to enhance operational efficiencies at mining sites across Australia and worldwide. For more details, visit www.flexcoelevate.com and discover how Flexco continues to lead in innovation and reliability for belt conveyor systems.

Send this to a friend